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HP Color LaserJet 3600 Maintenance Kit Instructions

Originally written for: HP Color LaserJet 3600
Also applies to: HP Color LaserJet 3000, 3000dn, 3000dtn, 3000n, 3600dn, 3600n, 3800, 3800dn, 3800dtn, 3800n, CP3505, CP3505dn, CP3505n
  • Date:

These instructions will help explain maintenance kit installation steps for an HP Color Laserjet 3600 and similar models.

Maintenance Kit (PR# B1352)
One Fuser Assembly
One Tray 1 Separation Pad
One Tray 2 Separation Pad
Cassette Pickup Roller
Manual Feed Pickup Roller

Tools Required
One Phillips Screwdriver (PR# T4510)
And One Short Phillips zero tip Screwdriver (PR# T4500)

Before Install
Turn the power off and unplug the power cord from the printer.

Caution if you have been using the printer the fuser section will be hot! Please allow the fuser to cool for at least 30 minutes before removing it.

Remove the Fuser
Open the top cover by swing the door straight up.

Locate the fuser and pinch the two blue fuser tabs in the direction of the blue arrows. While pinching the tabs, slightly rotate the fuser away from you and lift the fuser up and out of the printer.

Install the Fuser
Install the new fuser by pinching the two blue fuser tabs in the direction of the blue arrows. While holding the two blue fuser tabs - slide the back end first into the empty fuser slot in the printer and then rotate the front end down in place so that the blue locking tabs “SNAP” into place.  Slightly pull back on the fuser to check if it is secure.

Removing the Transfer Belt Assembly
Open the front door and fold down the transfer belt assembly.

The transfer belt assembly has two small blue tabs on each side keeping the transfer belt assembly locked into place.

Pinch the small blue tabs simultaneously to unlock and release the transfer belt assembly. 

Once the transfer belt assembly is unlocked remove it away from the printer.

Removing the Manual Feed Pickup Roller
Locate the manual feed pickup roller in the center of the open printer.  The Manual Feed Pickup Roller has two white tabs that have to be released simultaneously.

Pry the small white tabs of the holder apart and the roller will pop out freely then remove it from the printer.

Removing the Separation Pad
Before install the manual feed pickup you will need to first remove the separation pad that sits right beneath it. Use a short Phillips with a #0 tip screwdriver to remove the separation pad’s screw.

Once the screw is removed then slide the separation pad assembly out of the printer.

Installing the Separation Pad
Install the new separation pad assembly into the printer by sliding it into the open slot for the pad. Once the separation pad assembly is slid in, Use a short Phillips with a #0 tip screwdriver to screw into place.

Installing the Manual Feed Pickup Roller
Place the new pickup roller onto the shaft. Align the pin that is located on each side at the bottom of the roller with the slot in the bracket located on each side of the opening. Slide the roller into the printer until the roller snaps into place.

Removing the Cassette Pickup Roller
You will need to first remove the bottom toner cartridge to get access to the cassette pickup roller. Remove the bottom toner cartridge by pulling it straight out the printer.

Next lift the hinged small black plastic cover to access the cassette pickup roller. Release the roller by sliding apart the two latches located on each side at the top of the pickup roller simultaneously until the roller pops out free.

Installing the Cassette Pickup Roller
Place the new pickup roller onto the shaft. Align the pin that is located on each side at the back of the roller holder. Slide the roller into the printer until the roller snaps into place. Install the bottom toner cartridge.

Installing the Transfer Belt Assembly
Install the transfer belt assembly by aligning up the two empty slots provided in the printer. The transfer belt assembly has two small blue tabs on each side, pinch the small blue tabs simultaneously to lock the transfer belt assembly into the printer.  Gently Lift the transfer belt assembly up until it locks into place then close the front door of tray 1.

Replacing the separation pad
Remove the paper tray(s) from the printer and slide it half way out to allow access to the two screws that secure the separation pad. Use a Phillips screwdriver to unscrew the two screws and then lift the separation pad straight up and out of the printer.

Installing the separation pad
Install the new separation pad and Use a Phillips screwdriver to secure the two screws of the separation pad into place. Then Close tray 2.

Plug the power cord into the printer and turn the printer on.

  • Publisher: Precision Roller